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Discussion starter · #801 ·
Hes alive!!!! :eek:
He's employed! :eek:

Um, kid on the way, too many bills and three dead vehicles, (check my non-build thread haha), post some pics Fuzz, I need the entertainment!
Grats on the I know I am really sucking in posting up. Tonite seems like a fair time to start uploading :D
 
Discussion starter · #804 ·
If photobucket wasn't being a whore I'd have some pics up. But I am in the process of posting some updates. Hopefully we can get some more work done on it this weekend. I am loving Maxx's skidplate :D
 
you havent even been online to play the new map pack you bum!
 
Aint my fault you're never online rock
 
I are, but usually during the week I dont have time with my class schedule. My CoD night is Thursday nights. Thats when I get to sit around and not do a fawking thing. Be on Thursday and me and Rog and the crew can get you in on some murdering

RockZJ



 
Discussion starter · #809 ·
Wayyyy behind on posting but we've done some more work on the 9er since I last posted.

So we went to Advanced Auto Parts and rented a seal puller to pull the rear tranny seal and front input shaft retaining seal out of the transfer case.

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Shiny new tranny seal

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Transfer case front seal shot

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And coming apart

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New seal malleted in

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PLENTY of RTV and in!

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Popping the rear tranny seal out

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And malleting the tranny seal in

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And bolting that ***** back in and with success! No leaks!

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Discussion starter · #810 · (Edited)
Part Duex

Also started to rip the cladding off in prep for a Herculine party

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Side shots

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Before and after of some pounding on the fender walls

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Still need to pound more out but for now it's functional

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And gave her a good washing after I was done.

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Thats awesome fuzz! Did you happen to measure your input shaft on the 231? Im gonna be doing the same thing in a few weeks and wanted to know what your length was. Are those both factory spec seals or did you put a special one in the trans to stop the leaking?

RocKZJ



 
Discussion starter · #814 ·
We got a chance to start cutting the stock rockers out the other week since I ordered my steel in for the new rock rails.



First things first lets start cutting in!



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More cutting and peeling back the steel.



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Stoopid rust, bah



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Sanding the body down for prep.



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Plating to help retain its strength.



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More plate



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Well done sir Maxx.



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Patching up.



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Bought some box tubing 4x4 1/4" steel for the rockers. Cut a 12' piece in half so we had a 6' piece for each new slider.



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Some of the aftermath.



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Discussion starter · #815 ·
Page 2

Respraying the passenger side unibody stiffiner



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Trac bar sanded and repainted!



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Another shot.



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New gromet and linkage put back in the for 231.



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More work getting done each day :)
 
Discussion starter · #817 ·
No idea on the shafts. I did use my 249 shaft though so don't get rid of it!

The rock rails are getting tube on them as well, I'm excited :D
 
Discussion starter · #818 ·
Posting up some more work. Got quite a bit done. Replaced the steering box with Pat's former box. We heard some chattering coming from the front end so I decided to take the whole thing apart to see if anything was glaringly obvious.

First things first checked the rear diff and added a little fluid to top her off.

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After we got to Maxx's we started on replacing the steering box. First thing used a pair of channel locks to remove the bolt under the drop pitman arm. This is a HUGE ***** the first time you do it but since we just replaced mine with the beefier Clayton's arm it popped off rather easily compared to the stock one.

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Dropping the drop pitman arm.

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Dropped half the KOR steering brace to allow for the bottom of the steering box to move, another mod I highly recommend to help to anyone's jeep.

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Using a 1/2 on the steering box to remove the shaft.

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Removing the lines in this pic. Be sure to have a cup or container to catch all the fluid that will pour out.

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We used an 18mm to pop off the 3 bolts on the side of the steering box.

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We actually sheered one of the bolts. Bah.

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The old next to the older.

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You can see the bolt still sitting in the box.

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Discussion starter · #819 ·
Page 2

POS bolt next to the reusable ones.

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New box going in!

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Tightening the brace back up for support.

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Tightening the lines down

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And pitman arm.

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Topping off fluids.

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Victory drink!

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Back to work. Time for some front end work. Removing the trac bar.

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Drilling out the adjustable mount to make room for some beefier bolts.

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Checked the trac bar out and it looked good. Bolted it back up.

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Discussion starter · #820 ·
Page 3

Pulled the old stock cover off and put the new Solid diff on.

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PLENTY of rtv.

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And that guy is in.

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Took off/apart the tires, hub assembly, wheel spacers, calipers, axle shafts, etc to try to find the grinding. Checked out the wheel bearings and u joints, nothing.

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So of course we took the other side apart as well.

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More removal.

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And reassembled.

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Well whatever we did worked because its quiet now and drives great.

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Trimming some more to make the 4x4 fit.

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More trimming to help fit the rockers.

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Overall a good day
 
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