4.0L piston breakage - North American Grand Cherokee Association
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Old 07-19-2011, 11:13 AM   #1
OverlandZJ
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Default 4.0L piston breakage

How many have had the piston crack or break on your WJ? I just bought a 99 with a broken #2 piston, i'm hoping the cylinder wall is not damaged. I havent seen it yet.. pick up tomorrow.

Have a cylinder mic, hone, ring gapper and compressor enroute from a bud, i'll check for gouges and egging of the wall, if the block is salvageable i might just pick up an overhaul kit and put it back together.

Looking for feedback from those who had the issue, were you able to save the block without a bore?
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98 ZJ Laredo 4.0
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94 XJ "OverlandXJ"- parted
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Old 07-22-2011, 07:59 AM   #2
OverlandZJ
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Thought there would be some feedback here... seems pretty common as there are several threads on JF.

Anyway, got the Jeep home and gave it a bath. I am gonna wait till my XJ is fully parted and gone before i tear this down to inspect the cylinder.

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Old 07-29-2011, 06:36 AM   #3
FlexdXJ
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What you gonna build an Overland WJ now! I'm gonna miss your XJ! This looks like a good purchase though.
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Old 07-29-2011, 08:15 AM   #4
OverlandZJ
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The XJ is pretty much a shell now.. with my axles and suspension that i'll be swapping over to the ZJ.

This WJ was an impulse buy.. and was cheap. Originally planned to swap in a 96 motor with 60K i'v had stored in garage for 10 years. Come to find out the blocks are cast different.
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Old 07-29-2011, 11:33 AM   #5
FlexdXJ
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Quote:
Originally Posted by OverlandZJ View Post
The XJ is pretty much a shell now.. with my axles and suspension that i'll be swapping over to the ZJ.

This WJ was an impulse buy.. and was cheap. Originally planned to swap in a 96 motor with 60K i'v had stored in garage for 10 years. Come to find out the blocks are cast different.
Oh well sometimes you get bored and build different toys. I had heard of them being cast different making it a problem.
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Old 07-29-2011, 11:48 AM   #6
OverlandZJ
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16 years in an XJ.. was ready for a change. I have a thread at NAXJA.. once i get back to work on it i'll start one here.
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Old 07-29-2011, 12:14 PM   #7
FlexdXJ
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I'll check your thread out. I'm just over here trying to figure out why my cousins WJ is running like a pile right now!
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